Quality Management|Inspection Strength

QUALITY CONTROL

Quality Management|Inspection Strength

Quality is Sanhao’s promise for every product. With a full range of top Japanese and international inspection instruments deployed in-house and measurement resolution down to 0.0001mm, we safeguard every stage from incoming material and process to shipment — so every product that leaves our factory withstands the strictest scrutiny.    

Full range
High-end inspection instruments
0.0001mm
Highest measurement resolution
7categories
Inspection Capabilities
Full Process
Incoming → Process → Shipment control

Quality Commitment

Superior Quality, Precise Oversight

 Sanhao Rubber always puts quality first, building a rigorous, comprehensive quality management system from incoming material inspection and process control to final product testing.

Let the Equipment Speak, Back It with Data

We believe stable quality cannot rely on experience alone — it requires quantifiable, traceable data. That is why Sanhao has heavily invested in top Japanese, European and American inspection instruments and widely deployed in-line inspection equipment, turning “consistent quality” into a verifiable standard at every process step.

  • Source Control: On arrival, raw materials are verified for cross-linking and physical properties with a rheometer and durometer, preventing defective material from entering the line.
  • Full Monitoring: Numerous microscopes and temperature sensors on the line intercept dimensional and process anomalies in real time.
  • Full Outgoing Inspection: Optical and 3D profile measuring systems perform gap-free dimensional and appearance inspection; only conforming products are shipped.

Certifications

International Quality & Environmental Management Certifications

Certified by the international authority TÜV Rheinland (Germany), demonstrating Sanhao’s dual commitment to quality management and environmental sustainability.

ISO 9001:2015 Quality Management System

First certified in 2008; standardized management processes ensure stable, superior product quality.


ISO 14001:2015 Environmental Management System

First certified in 2020, implementing green manufacturing and sustainable operations.


Comprehensive Certification Scope

The manufacture and sale of rubber, silicone, PU elastomer and thermoplastic elastomer products all meet the highest international standards.



Inspection Equipment

Inspection Equipment|A Full Range of Precision Instruments, Seven Inspection Capabilities

 From micron-level non-contact optical measurement to comprehensive physical, environmental, electrical and appearance inspection, Sanhao’s testing lineup meets the most demanding high-spec needs of medical, electronics and automotive industries.

01

Precision Dimensional & 3D Profile Measurement

Optical & 3D Profile Measurement

Non-contact · up to 0.0001mm

Breaking the limits of contact measurement, it instantly and precisely captures the dimensions, tolerances and 3D profiles of small precision parts and complex geometries, achieving gap-free, high-efficiency dimensional control.

Instrument
Resolution
Use Qty
Optical image measuring system(KEYENCE)
0.001 mm
Non-contact dimensional measurement 1 unit
3D profile measuring system(KEYENCE)
0.0001 mm
Non-contact 3D profile
1 unit
2.5D image measuring system
0.001 mm
Non-contact image measurement
1 unit
Surface roughness tester(MITSUTOYO)
0.01 μm
Surface roughness
1 unit

02

Physical & Mechanical Strength Testing

Physical & Mechanical Properties

Physical & strength testing

From hardness and thickness to tensile and torque, we comprehensively verify the physical performance of rubber/silicone products, ensuring they meet customer specs and strength requirements.

Instrument
Resolution
Use Qty
Tensile testing machine
—
Tensile / compression testing
1 unit
Durometer
1°
Full hardness-range measurement (ultra-soft to high-rigidity)
Several
Thickness gauge
0.01 mm
Thickness measurement
Several
Electronic thickness gauge(MITSUTOYO)
0.001 mm
Precision thickness measurement
1 units

03

Environmental & Weathering Reliability Testing

Environmental & Reliability Test

Environmental & weathering tests

Simulating harsh environments such as high temperature, high humidity and oil exposure, we verify product durability and long-term reliability under various conditions, providing the most realistic validation data.

Instrument
Resolution
Use Qty
Temperature & humidity chamber
—
Temperature/humidity weathering test
1 unit
Constant-temperature oil bath
—
Oil-resistance test
1 unit

04

Raw-Material Cross-Linking Testing

Raw Material Curing Analysis

Source Control

Precise cross-linking (cure) testing at the raw-material stage captures the compound’s vulcanization characteristics — the first line of defense for stable quality and consistent batches.

Instrument
Use Qty
Rheometer
Raw-material cross-linking test
1 unit

05

Electrical & Color Analysis

Electrical & Color Analysis 

Dedicated to functional products

For conductive, anti-static and other functional products and those with strict appearance requirements, scientific instruments precisely control resistance and color consistency, eliminating human judgment error.

Instrument
Use Qty
LCR meter
Resistance measurement
1 unit
Resistance meter
Surface resistance / anti-static
1 unit
Colorimeter
Color comparison
1 unit

06

Appearance & Micro Inspection

Visual & Micro Inspection 

Densely deployed on the line

High-definition digital and electronic microscopes are densely deployed on the QC line for high-magnification micro imaging, ensuring every product’s details, flash-free requirements and surface cleanliness are flawless.

Instrument
Resolution Use
Qty
Digital microscope (7-inch)
1080 FHD Product appearance inspection
Several
Portable LCD microscope
1080 FHD Product appearance inspection
1 unit
Digital/electronic microscope
1920×1080P Product appearance inspection (incl. calibration scale)
Several

07

AI Automated Appearance Inspection

AI Automated Visual Inspection 

AI × CCD · full automated inspection

Combining the latest AI and CCD vision technology for efficient, gap-free automated defect inspection, replacing manual visual checks and greatly improving mass-production yield and speed while minimizing the defect rate.

Instrument
Use
Qty
AI/CCD vision full-inspection machine
Full automated defect inspection
1 unit

Inspection Process

From Incoming to Shipment: a Full-Process Quality Net

 Even the best equipment needs a rigorous process to deliver value. Sanhao applies inspection instruments at every checkpoint, forming an interlocking line of quality defense.

IQC

Incoming Inspection

On arrival, raw materials are checked for cross-linking with a rheometer and physical properties with a durometer, stopping defective material at the source.

IPQC

In-Process Inspection

Numerous microscopes and temperature sensors are deployed on the line to monitor dimensions and process temperature in real time, intercepting anomalies immediately.

OQC

Full / sampling inspection of finished goods

Optical and 3D profile measuring systems perform full dimensional and appearance inspection; only conforming products are released for shipment.

RELIABILITY

Reliability Verification

Temperature/humidity chambers, oil baths and tensile testing simulate harsh environments to ensure long-term durability and reliability.

Safeguarding Every Micron for Delivery You Can Trust

From medical and electronics to automotive high-standard applications, Sanhao’s inspection strength is your most reliable quality backing. Contact us to discuss your quality specifications and inspection needs.

Contact us