Manufacturing Capacity

Manufacturing Capacity 

Capable of Ultra-Large and High-Precision Molding

First Choice for Large Parts: Our facility is equipped with a 1200T vacuum rubber compression molding machine featuring a worktable as large as 2000x1500mm and a 2RT action structure. This heavy-equipment advantage lets us reliably process oversized rubber products while ensuring even distribution of high pressure.

Highly Flexible Production Capacity: For precision components, we operate up to 10 units of 200T vacuum rubber compression molding machines (3RT structure), along with multiple 500T and 300T models. Whether for high-precision micro parts or large-scale mass-production orders, our capacity allocation is highly adaptable.

 

Cold Runner Technology for Environmental Friendliness and Cost Efficiency

Waste-Free, High-Efficiency Production: We have introduced a total of 11 cold runner rubber injection molding machines (ranging from 200T to 300T). The cold runner technology significantly reduces the runner waste typical of conventional rubber injection, lowering material costs for customers while aligning with green manufacturing trends.

High Automation: Among these, 7 units of 300T equipment feature a 4RT action structure, significantly improving demolding and production automation while ensuring consistent product yield.

Advanced and Diverse Specialty Material Processing Capability

LSR Medical and Electronic-Grade Applications: The facility is specially equipped with 3 LSR liquid silicone rubber casting machines, dedicated to high-purity, contamination-free precision silicone molding, perfectly meeting the stringent standards of the high-tech electronics and medical device industries.

One-Stop Service Across Materials: In addition to standard rubber, we also have a 150T thermoplastic injection molding machine (German-made precision equipment) and a PU casting machine, meeting customers' procurement and development needs for diverse composite materials.

High-Precision Calendering and Comprehensive Post-Processing

Micron-Level Thickness Control: Our professional 4-roll calendering machine precisely controls the molding thickness of films and sheets within a narrow tolerance of 0.05mm to 1.50mm, demonstrating outstanding calendering craftsmanship.

Precise Secondary Processing: Equipped with 3 cylindrical grinding machines, providing precise surface and dimensional finishing to ensure the final product's appearance and dimensional accuracy meet the utmost requirements.

Mold Department Processing Equipment List

Equipment Type
Model
X, Y, Z Travel (mm)
Worktable Size (mm) Max Load / Workpiece Weight
Vertical Boring & Milling Machining Center
AV-120S
1200 x 800 x 500
1300 x 850 1500 kgs
Vertical Boring & Milling Machining Center
AV-97
900 x 600 x 500
1100 x 600 No limit
Die-Sinking EDM Machine
SV12P
400 x 300 x 300
700 x 500 1000 kg
EDM Machine
CM865C
800 x 600 x 500
1500 x 950 x 450
(Max workpiece dimensions)
4000 kg

Equipment Highlights & Detailed Specifications

  • Quick Jet AV-120S & AV-97 (Milling Machines):
    Both are equipped with FISCHER spindles reaching speeds up to 24,000 rpm, and use an HSK-A63 tool interface, providing high-speed, high-precision mold milling capability.
  • MITSUBISHI SV12P (EDM Machine):
    Equipped with a 950x700x450 mm machining tank, capable of handling electrodes up to 80 kg, suitable for detailed EDM machining of precision mold cavities.
  • CHMER CM865C (EDM Machine):
    Features large-scale machining capability, accommodating molds up to 4,000 kg, with C5-grade ball screws on the X, Y, and Z axes to ensure stability and precision when machining large molds.

Vacuum Compression Molding

Equipment Name
Action Structure
Workbench Size (mm)
Quantity
1200T Vacuum Rubber Compression Molding Machine
2RT
2000x1500
1
500T Vacuum Rubber Compression Molding Machine
- 800x800
2
300T Vacuum Rubber Compression Molding Machine
- 550x520
4
200T Vacuum Rubber Compression Molding Machine
3RT
450x500
10

Injection Molding

Equipment Name
Action Structure
Workbench Size (mm)
Quantity
300T Rubber Injection Molding Machine
- 520x580
4
300T Silicone Injection Molding Machine
- 520x580
2

Cold Runner Injection Molding(No Runner Waste)

Equipment Name
Action Structure
Workbench Size (mm)
Quantity
300T Cold Runner Rubber Injection Molding Machine
4RT
520x580
7
250T Cold Runner Rubber Injection Molding Machine
3RT
550x200
1
200T Cold Runner Rubber Injection Molding Machine
3RT
550x200
3

Plastic Injection Molding

Equipment Name
Action Structure
Workbench Size (mm)
Quantity
150T Plastic Injection Molding Machine
Standard Injection
470x470
3

PU Potting / Casting Equipment

Equipment Name
Action Structure
Workbench Size (mm)
Quantity
PU Casting Machine
- Based on mold configuration
1

LSR Casting

Equipment Name
Action Structure
Quantity
LSR Casting Machine
- 1

Grinding Machine

Equipment Name
Quantity
Cylindrical Grinder
3

Calendering Machine

Equipment Name
Thickness Quantity
4-Roll Calender Machine
0.05mm~1.50mm 1